Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Servings: 4 Total Time: 3 hrs 30 mins Difficulty: Intermediate Family Friendly Family Friendly Smoke & Sear Fav. Smoke & Sear Fav.
A smoky BBQ dish packed with pepperoni-stuffed potatoes and crispy chorizo-glazed chicken.

The team at Properoni hooked us up with their premium pepperoni and chorizo, so we decided to take them for a spin on the BBQ. This recipe is all about smoky flavours, crispy textures, and a whole lot of indulgence. The Hasselback potatoes are sliced thin, stuffed with Properoni Original slices, and topped with melted mozzarella, while the chicken thighs get a crispy skin and a sweet, smoky chorizo glaze.

Get your smoker or BBQ ready—this is one for the books!

Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Prep Time 1.5 hr Cook Time 1.5 hr Rest Time 30 mins Total Time 3 hrs 30 mins
Difficulty: Intermediate Cooking Temp: 190  C Servings: 4 Estimated Cost: £ 15 Calories: Approximately 550 per serving Best Season: Summer

Ingredients

For the Hasselback Potatoes:

For the Chicken:

For the BBQ Rub:

Instructions

  1. Chicken Preparation:

    • Pat the chicken thighs dry with paper towels.
    • Season generously with salt and place on a wire rack over a baking sheet.
    • Air-dry in the fridge for at least 1 hour, or up to overnight for super crispy skin.
  2. Potato Preparation:

    • Wash and dry the potatoes.
    • Slice thin slits about every 1/4 inch, ensuring you don't cut all the way through.
    • Drizzle with olive oil or butter, then season with salt, pepper, and herbs.
  3. Preheat:

    • Remove the chicken from the fridge and let it come to room temperature for about 30 minutes.
    • Preheat your BBQ or smoker to 190°C.
  4. Chicken Cooking:

    • Pat the chicken dry again, then lightly dust with the BBQ rub and a bit of corn-starch.
    • Place chicken skin-side down on the BBQ or smoker, cooking for 25-30 minutes. Flip halfway through and cook until the internal temperature hits 74°C (165°F).
  5. Potato Cooking:

    While the chicken cooks, place the prepared potatoes on the BBQ or smoker. Cook for 45 minutes to 1 hour, until nearly tender.

  6. Glazing and Final Cooking:

    • Combine the diced chorizo, honey, BBQ sauce, olive oil, salt, and pepper to create a glaze.
    • During the last 10-15 minutes of chicken cooking, brush the glaze over the thighs.
    • Insert Properoni slices into the potato slits, sprinkle with shredded mozzarella, and return to the BBQ for another 10-15 minutes until the cheese is melted and golden.

Equipment

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Note

You can prepare the chicken rub and glaze ahead of time to save some hassle on the day.

If you don’t have a smoker, this can be done on a regular grill using indirect heat. Just add wood chips for that extra smoky flavour.

The chicken can also be cooked in an oven at 190°C if needed, but BBQ is always better for flavour.

Keywords: BBQ chicken, pepperoni potatoes, Hasselback potatoes, BBQ chorizo chicken, chorizo glaze, BBQ sides, smoker recipes
🔥 WE’RE LIVE 🔥

www.fourge.uk

It’s official.

FOURGE is live.

From four lads with an idea . . . 
To a registered company.
Rubs crafted and manufactured.
Merch designed.
Festivals booked.
Foundations built.

And this is only the beginning.

On the site right now:

🔥 Our story
🔥 Events (with a sneak peek menu)
🔥 The Journal
🔥 The Shop — our first rub collection, merch and a couple of bundles to get you started

But make no mistake . . . 

We’re already working on a serious range of products behind the scenes.

Every order fuels Pass The Flame.
Every step pushes UK BBQ forward.

Go have a look.
Back it if you believe in it.

United by Flame.
Andy, Ben, Liam & Lee

#Fourge #UnitedByFlame #UKBBQ
For the past few days I’ve been glued to the forecast like some obsessed weather nerd . . . 

Low cloud.
Wind.
Rain.
Cancelled. Cancelled. Cancelled.

But today . . . blue skies 😎

Being half term, I grabbed my two youngest and headed straight for the fence line with cautious optimism . . . 

And boom 💥

First display @raf_typhoondisplayteam practice of the season, and it did NOT disappoint.

Huge moment seeing DRAGON01 tear up the Lincolnshire sky 🔥

Flight Lieutenant Tom Nation absolutely sending it.

Some things are just worth the wait.

✈️🇬🇧

#TyphoonDisplayTeam #RAF #DRAGON01 #HalfTermWin
47 today . . . Perfect excuse to chuck a rack of ribs on and get stuck in for a cheeky little birthday treat.

Back in 2024 Ninja flew me out to Nashville for the US launch of the FlexFlame, and it’s only just properly landed here in the UK. So today wasn’t about polished content — it was about getting familiar with it again and making sure everything’s running sweet.

After all . . . I did build it myself 😅

Meaty spare ribs from @thecateringbutcher coated in @harry_js_bbq Smoky Cola rub. Couple of hours in the smoke, wrapped in butter, sugar and honey, then finished off with a sticky glaze.

All while standing out there in the snow of all things ❄️🔥

Disclaimer:  The FlexFlame was sent to me by @ninjakitchenuk and I’ll be creating some official content with it very soon.
🔥 The 2026 UK BBQ Events Calendar is Heating Up! 🔥

The calendar’s been live for a few weeks now – but I’ve just dropped a bunch of cracking new events in there… and let me tell ya, BBQ season is looking like it’s kicking off with a bang in March! 💥🔥

From epic meat-ups to demo days and smoke-filled festivals – there’s already a solid lineup to get your tongs twitching.

🗓️ Free interactive calendar
📱 Subscribe straight to your phone
📍 Find it in The Smoke & Sear HUB
💡 Maps, tickets, details, it’s all there

I’m adding events as fast as they’re announced – or when you lot shout about ’em. So let me know what you’re buzzing for… or tag someone running an event I’ve missed.

👇 Which BBQ event are YOU most hyped for this year?
🔥 Drop it in the comments
♻️ Repost to help this reach more of the BBQ fam
📬 Let’s make this the go-to calendar for UK BBQ in 2026

Let’s grow the scene together. More smoke, more fire, more community. 🔥🇬🇧

👉 [Link in bio]
You’ll have seen @fourge.bbq pop up yesterday.

I wanted to take a moment to explain what that means for me — and for Smoke & Sear.

Smoke & Sear didn’t start as a plan or a brand. It started when I invested in my first smoker and fell headfirst into outdoor cooking. Along the way, I discovered a growing, supportive BBQ community on Instagram — people sharing knowledge, encouraging each other, and genuinely wanting to see the UK BBQ scene grow.

I loved it.

From that point on, Smoke & Sear became my way of giving something back. Sharing what I was learning, being honest about the wins and the mistakes, testing gear, highlighting good people, and doing my small bit to help grow UK BBQ in a positive way.

That’s never changed.

Smoke & Sear is still me. Still community-first. Still about learning, sharing, and supporting where I can.

But being one person, there’s only so much reach you can have on your own.

Being part of @fourge.bbq opens that up.

FOURGE is a separate venture built with three mates — bigger in scope, broader in ambition, and built to do things I simply couldn’t do solo. Cooking at events, building products, creating experiences, and pushing UK BBQ forward in a different way.

What matters most to me is that the values stay the same.
Supporting the community. Sharing knowledge. Bringing people together over fire and food.

Smoke & Sear continues exactly as it is.

FOURGE is the next chapter alongside it.

I’m genuinely excited about what’s coming — and if you’ve ever backed what I’ve been building here, I’d love your support over at @fourge.bbq too.

Let’s see how far we can take this 🔥