Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Servings: 4 Total Time: 3 hrs 30 mins Difficulty: Intermediate Family Friendly Family Friendly Smoke & Sear Fav. Smoke & Sear Fav.
A smoky BBQ dish packed with pepperoni-stuffed potatoes and crispy chorizo-glazed chicken.

The team at Properoni hooked us up with their premium pepperoni and chorizo, so we decided to take them for a spin on the BBQ. This recipe is all about smoky flavours, crispy textures, and a whole lot of indulgence. The Hasselback potatoes are sliced thin, stuffed with Properoni Original slices, and topped with melted mozzarella, while the chicken thighs get a crispy skin and a sweet, smoky chorizo glaze.

Get your smoker or BBQ ready—this is one for the books!

Smoky Pepperoni Hasselback Potatoes with Crispy Chorizo-Glazed Chicken

Prep Time 1.5 hr Cook Time 1.5 hr Rest Time 30 mins Total Time 3 hrs 30 mins
Difficulty: Intermediate Cooking Temp: 190  C Servings: 4 Estimated Cost: £ 15 Calories: Approximately 550 per serving Best Season: Summer

Ingredients

For the Hasselback Potatoes:

For the Chicken:

For the BBQ Rub:

Instructions

  1. Chicken Preparation:

    • Pat the chicken thighs dry with paper towels.
    • Season generously with salt and place on a wire rack over a baking sheet.
    • Air-dry in the fridge for at least 1 hour, or up to overnight for super crispy skin.
  2. Potato Preparation:

    • Wash and dry the potatoes.
    • Slice thin slits about every 1/4 inch, ensuring you don't cut all the way through.
    • Drizzle with olive oil or butter, then season with salt, pepper, and herbs.
  3. Preheat:

    • Remove the chicken from the fridge and let it come to room temperature for about 30 minutes.
    • Preheat your BBQ or smoker to 190°C.
  4. Chicken Cooking:

    • Pat the chicken dry again, then lightly dust with the BBQ rub and a bit of corn-starch.
    • Place chicken skin-side down on the BBQ or smoker, cooking for 25-30 minutes. Flip halfway through and cook until the internal temperature hits 74°C (165°F).
  5. Potato Cooking:

    While the chicken cooks, place the prepared potatoes on the BBQ or smoker. Cook for 45 minutes to 1 hour, until nearly tender.

  6. Glazing and Final Cooking:

    • Combine the diced chorizo, honey, BBQ sauce, olive oil, salt, and pepper to create a glaze.
    • During the last 10-15 minutes of chicken cooking, brush the glaze over the thighs.
    • Insert Properoni slices into the potato slits, sprinkle with shredded mozzarella, and return to the BBQ for another 10-15 minutes until the cheese is melted and golden.

Equipment

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Note

You can prepare the chicken rub and glaze ahead of time to save some hassle on the day.

If you don’t have a smoker, this can be done on a regular grill using indirect heat. Just add wood chips for that extra smoky flavour.

The chicken can also be cooked in an oven at 190°C if needed, but BBQ is always better for flavour.

Keywords: BBQ chicken, pepperoni potatoes, Hasselback potatoes, BBQ chorizo chicken, chorizo glaze, BBQ sides, smoker recipes
Just wanted to wish everyone a Happy New Year . . . 

2025 has been a huge personal challenge but with the kids by my side there is no obstacle we can’t overcome . . . and we’ve made sure we’ve had plenty of fun on the way.

I’ve been slacking off a little with the ‘U.K. BBQ scene’ lately and content creation . . . but behind the scenes I’ve been working on something honestly HUGE and within a month or two I’ll be able to share something that, well, is going to change the U.K BBQ game for sure!  I’m excited just thinking about it . . . 

I want to thank all those who’ve been checking in lately and the thousands and thousands of people who still rely on my Website and WhatsApp Community to help support their own BBQ journey . . . It still amazes me how many of you use what I’ve created.

2026 . . . Let’s do this!  It’s gonna be a wild ride!
Today marks one year since I relaunched the Smoke & Sear website — and honestly, I thought it wouldn’t survive.

With everyone jumping to AI for recipes and reviews, I genuinely expected my little BBQ site to fade away.

But you proved me wrong.

Massively wrong.

Here are 10 epic facts from the first 12 months:

🔥 Nearly 180,000 new people visited the site — enough to fill Wembley twice.

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🔥 Perfect Pulled Pork was read 32,947 times.

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🔥 The UK BBQ Events 2025 page hit 7,200+ readers.

🔥 Brisket content pulled 13,000+ views… and I’ve only cooked TWO briskets in my entire life. 😂

🔥 Even the 404 page somehow got 8,406 views.

🔥 And my honest, unsponsored reviews were read over 92,000 times — real testing that people actually trust.

I can’t thank you enough for reading, cooking, sharing, messaging, and keeping this whole thing alive.

In a year where everyone said websites were dead . . . you showed me that real cooks, real stories, and real honesty still matter.

Here’s to year two — bigger, hotter, smokier, and even more ridiculous. 🔥❤️

www.smokeandsear.world

— Lee
Coffee-Infused Beef Short Ribs slathered in a bourbon & maple sauce that was so good I nearly licked the plate clean . . . twice.

Rich, sticky, smoky, sweet, boozy — proper grown-up BBQ that hits different.

🔥 The real star though? That sauce.

Here’s how you make it — trust me, you’ll wanna bookmark this one:

🧪 Bourbon & Maple BBQ Sauce

	•	160g Maple Syrup
	•	80g @woodfordreserve Bourbon
	•	60g Ketchup
	•	60g Brown Sugar
	•	4 tsp Apple Cider Vinegar
	•	4 tsp @norfolk_smoke_pit ‘Brew & Briskets’ Rub

Chuck it all in a pan, simmer it down, and let the magic happen. It’s sticky, boozy BBQ gold.

📸 Would I make these again? Absolutely.

⏪ Did I cook these exact ribs 4 years ago to the day? You bet I did.
1 year living next door to RAF Coningsby . . . and what a year it’s been.

Didn’t miss a single Typhoon display practice, caught every Red Arrows pass I could, and those Lancaster moments over the garden will always feel special.

Here’s a little montage of just some of the magic I’ve seen this year.

Can’t wait to see what 2026 brings. ✈️🔥
Not just cooked . . . this tomahawk was forged in fire.

Reverse-cooked low ‘n slow, then straight-up dirty seared right on the coals for that primal crust. Finished with a fat slice of cowboy butter — melted over the top with a chunk of red-hot charcoal.

Flavour? Savage.
Style? Full caveman.
Crust? Absolute filth.

👉 Full step-by-step recipe now live over on the site if you’re keen to give it a go.

www.smokeandsear.world
Too early for a Christmas-themed turkey cook? Maybe.

But with Thanksgiving just around the corner and festive planning in full swing . . . now feels like the perfect time to drop this belter.

Smoked, brined, and slathered in herby garlic butter – this wood-fired turkey’s an absolute showstopper.

Full cook on the Kamado Joe. Full flavour. Full-on festive vibes. 🎄🔥

🎥 Watch the reel
📌 Save it for the big day
🖱️ Full recipe’s up on the site now

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