This one’s been a long time coming. I’ve smoked plenty of BBQ over the years, but the brisket? That’s the boss level. The one that either breaks your heart . . . or earns you proper bragging rights. So, when the legends over at The Village Butchers sent me a stunning 5kg full packer brisket, I knew it was time.
Armed with my Kamado Joe Classic 3, the SlōRoller, and about 4 pages of notes, I set out to make my first ever brisket something special. I’m not saying it was perfect – there’s always more to learn – but for a first attempt? I was buzzing. Bark looked the part, tenderness was on point, and the slices? Oof.
In this write-up, I’m sharing the full, unfiltered step-by-step breakdown I followed. Everything from trimming and seasoning, to the fire setup, spritzing, wrapping (foil boat style), and that all-important rest.
Ingredients
For the Brisket Prep:
For Spritzing:
For Wrapping:
Instructions
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Step 1: Trim the Brisket
Don’t get me wrong – this wasn’t a fat-capped US brisket with loads to slice off, but there was still work to do.
I had to cut away a fair bit where the meat was either too thin, or just looked like it’d dry out and disappoint. Especially those lean bits with no fat cap on top at all – they weren’t gonna survive the cook.
So I shaped it up nice and even, aiming for consistency in thickness across the whole brisket. Didn’t go nuts – just got it looking tidy and ready to cook evenly.
Bonus: All the trimmings? Straight into a freezer bag. Future me is gonna turn those into some banging homemade burgers. But for now – they're chilling, waiting for their moment.
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Step 2: Season It Up
Kept the rub simple and classic – just 2 parts coarse ground black pepper to 1 part Diamond Crystal Kosher Salt. Mixed it up and dropped the brisket into a hotel pan for clean, easy seasoning. Pressed the top (presentation side) straight into the rub first to get solid coverage, then flipped and coated the rest – bottom, sides, edges, the works.
At this stage, no Lawry’s yet. I kept it pure – just salt and pepper – to let it start forming that base bark.
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Step 3: Into the Fridge Overnight (Uncovered)
Brisket went onto a wire rack over an oven tray, fat cap up, and straight into the fridge uncovered overnight. The airflow helps the surface dry out a bit, which really kicks up bark development during the cook.
Next day, about an hour before it was time to fire up, I took it out to come up to room temp – and this is when I added the finishing touch:
- Topped up any bald spots with a little extra pepper
- Gave the top surface a light all-over dusting of Lawry’s Seasoned Salt
Just enough to add a bit of that signature flavour without overpowering the salt and pepper foundation.
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Step 4: Kamado Joe Setup
Loaded the charcoal basket with Kamado Joe Big Block, and mixed in 3–4 oak wood chunks (spread them out so they didn’t all catch at once).
SlōRoller and heat deflectors went in, with a foil pan sitting on top of the deflectors to catch drips. Brisket would be going on the top rack of the Divide & Conquer system. -
Step 5: Light the Fire (Low & Slow Style)
Lit just one or two small spots in the charcoal – not the whole basket. You want a slow burn, not a bonfire. Bottom vent cracked just a sliver, top vent set just enough to get that clean blue smoke going. I brought the dome temp up slowly to 65–80°C (150–175°F).
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Step 6: Smoke Phase (First 3 Hours)
Brisket went on, fat cap up, directly above the foil drip pan. Let it ride. Only spritzed if the bark started looking dry, using a water + Worcestershire mix. Focus here was max smoke absorption – no rush.
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Step 7: Cook Phase (Next 3–6 Hours)
Slowly brought the temp up to 107–121°C (225–250°F). Let it roll. Kept an eye on the bark, looked for signs of rendering fat. If I saw it pooling on top, I gently tipped the brisket to drain it off. Bark was getting dark, crusty, and looking the business.
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Step 8: Foil Boat Time (170–180°F Internal)
Once internal temp hit about 170–180°F and bark was set, I built a foil boat.
Double layer of heavy-duty foil, shaped like a tray – snug around the brisket but top left exposed to protect the bark and let it breathe.
Poured over a couple tablespoons of shop-bought beef dripping, then back on the grill in the boat.
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Step 9: Cook to Tender (203–210°F Internal)
Let it roll until it hit 203–210°F, but more important than temp was the probe feel – I wanted it sliding in like warm butter. Especially where the flat meets the point – that’s the sweet spot.
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Step 10: Initial Counter Rest (30–45 mins)
Took the brisket off the grill, still in the foil boat, and let it sit on the worktop. Let the internal drop to around 190°F before wrapping it up. This stops it overcooking while resting.
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Step 11: Final Wrap & Cooler Rest (3+ Hours)
Laid three slices of beef dripping onto fresh foil. Placed the brisket on top, then drizzled over some of the rendered fat from the original foil. Wrapped the whole thing up tightly in foil, then in a towel, and stuck it in a pre-warmed cooler. Let it rest for about 3 hours (but could’ve gone 6+ easy).
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Step 12: The Slice & The Grin
Pulled it out the cooler, unwrapped it – oh yeah.
Sliced straight through the middle (where point meets flat) for the money shot.
Point sliced into 1cm thick chunks against the grain. Flat sliced slightly thinner.
Did the pull test, bend test... and let out a proper "yes lad!" moment.
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Step 14: The Honest Debrief (How It Turned Out)
So here it is — now that the cook's done, slices are served, and the chaos has calmed… how did my first ever brisket actually turn out?
Overall? I was well happy.
For a while I was worried it might just crumble when slicing, but it held together really well. The bark? Absolute crust king. Still firm and textured after the wrap — didn’t go mushy, which was a massive win. If I’m being picky, maybe went a bit heavy on the pepper... but that’s on me, and easy to dial in next time.About 75% of the brisket came out lovely and juicy, but yeah — there were a few drier spots. I kind of expected that though, since a few parts had barely any fat on top when it arrived. Still, lesson learned for the next one. Might give those areas a bit of extra love, or look for a cut with more consistent fat coverage.
The burnt ends? Different league. Those point slices with more fat on top? Banging. Silky, rich and full of flavour.
All in, I was proper chuffed:
- Clean slices
- Good smoke ring
- Solid bark
- Mostly tender
Now, I would love to try a USDA Prime brisket next — just to see how that extra marbling compares. But for this British brisket? £73.95 for 5kg is a steal — and with my code SSW15, you can grab it for £62.86 at The Village Butchers.
Tastes good, gets the family fed, and gives you the chance to up your brisket game. Can’t argue with that.
Note
SSW15 gets you 15% off everything at The Village Butchers – grab your brisket there if you want to follow this step for step.
I used shop-bought beef dripping, not fancy rendered tallow – worked a treat.
The foil boat isn’t a full wrap – it protects the bottom and sides but lets the top bark stay exposed.
You can hot-hold this brisket in a low oven at 60–65°C if you don’t want to faff with a cooler.
Leftovers? Freeze slices in vac seal bags with a splash of the fat for top-tier sandwiches or tacos later.